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SMT Offline AOI Inspection Machine ZW 500

Mô tả

SMT AOI Machine ZW 800

  • Inspection Component: 0201 chip
  • PCB size::25×25-480*330mm
  • Dimension:980*1080*1410 mm
  • Weight: 600kg
  • Product description: SMT AOI Machine ZW 800
  • SMT AOI  Machine ZW 800

Vector analysis algorithm, a combination of multiple detection algorithms to achieve the best detection capabilities.The full version matches multiple pieces of detection at any position.Support offline programming and debugging.Multi-program, multi-board testing and automatic switching of test programs on both sides, making testing more efficient and faster.Smart camera barcode recognition system (identifying 1D code and 2D code).Multi-line monitoring system, all production line production status is clear at a glance.The remote programming and debugging control functions are used together, and the software control performance is stronger.A powerful SPC statistical analysis system.Multifunctional new design, new algorithm, new interfaceThe new 800 series products intelligently meet the industrial 4.0 solutionPowerful SPC statistical analysis systemProfessional SPC analysis report, the macro-commissioning of the entire production process, promote the improvement of the production line, reduce the incidence of defects, and improve production efficiency.Test result report.Bad statistics and pictures.Complete line process improvement programThe whole line process improvement solution can achieve fine analysis of defects, for example, for the defects found after reflow soldering, the picture of the front of the component and the solder paste can be retrieved, and then the real cause of the defect can be analyzed, so that effective Process improvement program.The software can not only control the defects caused by the system, but also effectively prevent the defects caused by accidental reasons, so that the process level can be raised to a new level, and the single-digit Dppm can be realized.

SMT Offline AOI Inspection Machine ZW 500

  • Dimension:900*1100*1350 mm
  • PCB width:30×30-450x330mm
  • Inspection Component: 0402 chip
  • Weight:Aprox. 450kg
  • Product description: SMT Offline AOI Inspection Machine ZW 500
  • SMT Offline AOI Inspection Machine ZW 500

The vector analysis algorithm and the multiple detection algorithms are combined to achieve the best detection side capability.The full version matches multiple pieces of detection at any position.Smart camera barcode recognition system (identifying 1D code and 2D code).Multi-line monitoring system, all production line production status is clear at a glance.The remote programming and debugging control functions are used together, and the software control performance is stronger. Multifunctional high precision new algorithm new interface  Custom IPE separately assigns light sources based on current componentsUsers can customize the image source with simple expressions, and different algorithms can combine different effects, which can greatly improve the detection rate and reduce the false positive rate. The image source in the Qubit AOI system can understand the dot matrix of pixels. Each pixel is represented by data from 1 to 4 channels. The IPE expression can independently calculate each pixel in the image source to generate a new image.Full-page detection.Multi-piece detection function for any position of the entire PCB.More intuitive and fast NG OK image.The programming interface of the introduction, regardless of the PCB size, the PCB is in the visible range.Imported servo control systemAll major components are made of internationally renowned brands, with high service life and low failure rate under the premise of ensuring the running stability and motion accuracy of the equipment.With high color reproduction effect, combined with high-resolution and high-definition optical telecentric lens, the product has high discrimination and high-definition image, providing high-definition image output for AOI equipment.

5.0M pixel-level telecentric optical lens.Based on its unique optical properties: high resolution, ultra-wide depth of field, ultra-low distortion and unique parallel light design, it brings a qualitative leap to machine vision precision inspection.

Inspection System & Optical System

 

category project Specifications
Optical system Camera 5 million Gigabit network color high speed camera
Resolution 10/15/20 micron/dot (optional) comes standard with 15 micron/point (corresponding to FOV: 36mm*30mm)
Optical lens 5.0M pixel telecentric lens, depth of field: 8mm – 10mm
Light source system RGB ring multi-angle LED structure light source
Light source control system Digital constant current controller
Image processing speed FOV processing speed <170 milliseconds
Movement speed Up to 700 milliseconds
Detection speed 3500 square millimeters / second
Characteristics IPE is an abbreviation of Image Processing Expression, which allows users to customize the image source with simple expressions. Different algorithms can combine different effects, which can greatly improve the detection rate and reduce the false positive rate.The image source in the Qubit AOI system can understand the dot matrix of pixels. Each pixel is represented by data from 1 to 4 channels. The IPE expression can independently calculate each pixel in the image source to generate a new image.Can detect multiple pieces anywhere in the class
operating Graphical offline programming and debugging, accurate automatic positioning of micron, fast process, support for remote offline debugging, does not affect the normal test of equipment
Mark Points 2 common Mark points can be selected to automatically correct the horizontal Mark
Test content Solder paste printing Skew, Wuxi, Shaoxi, Duoxi, Open circuit, pollution, bridging
Patch Missing parts, offset, skew, tombstone, side stand, flip, polarity reverse, wrong piece, breakage, pollution, bridging, multiple pieces of IC bending foot
After reflow soldering Missing parts, offset, skew, tombstone, side stand, flip, polarity reverse, wrong piece, broken, pollution, Wuxi, Shaoxi, multi-tin, fake welding, solder ball IC bending position any position
After wave soldering Insert needle, Wuxi, Shaoxi, Duoxi, fake solder, tin bead, tin hole, short circuit, multiple pieces in any position
Red rubber board Missing parts, offset, skew, tombstone, side stand, flip, polarity reverse, wrong piece, broken, Yijiao, multiple pieces in any position
PCB size 30 x 30 mm ~ 450x 330 mm (can be customized according to customer requirements)
P CB thickness 0.3 mm to 6 mm
PCB warpage 6 mm (with fixture-assisted correction) to eliminate the effects of PCB deformation (special requirements can be customized)
Part height The net height of 35mm is 70mm (special requirements can be customized)
Minimum part 01005 components, 0.3 mm pitch and above IC
X, Y platform Drive device AC servo motor system
Precise positioning 8 microns
Y marble platform Precise positioning 6 microns
Control System operating system Windows8-64Bit
Computer host I5 CPU, 8G, GPU graphics, 16G RAM, 128G solid state drive, 1TB mechanical hard drive
monitor 22-inch LCD widescreen display
Other parameters Mechanical dimensions 90 cm x 110 cmx 135 cm (height with feet)
weight About 450 kg
power supply AC 220 volts 10%, frequency 50/60HZ, rated power 600W

Feature:

  • HD image, easy for 01005 chip.
  • Full color image statistics analysis
  • Optical character recognition(OCR)
  • IC bridge analysis
  • Color analysis
  • Graphics similarity
  • Black white ratio analysis
  • Intensity analysis
  • Non linear color analysis
  • CAD data input and output
  • MPF technology, fast programming
  • Camera barcode identification(1D&2D)
  • Spare component library
  • Auto double side test
  • Auto skip test
  • SPC
  • Off line inspection system
  • NG Rate 99%, Repeat accuracy 3 pcs, False Negative 10PPM, False Positive 5000PPM

 

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