SMT Assembly line Machine online AOI for PCB quality inspection

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SMT Assembly line Machine online AOI for PCB quality inspection

Inspection Component: 0201 chip
PCB width:380*380mm
Dimension:980*1080*1410 mm
Weight:600kg
Product description: SMT Assembly line Machine online AOI for PCB quality inspection
SMT Assembly line Machine online AOI Inspection macine

Feature:

HD image, easy for 0402 chip.
Full color image statistics analysis
Optical character recognition(OCR)
IC bridge analysis
Color analysis
Graphics similarity
Black white ratio analysis
Intensity analysis
Non linear color analysis
CAD data input and output
MPF technology, fast programming
Camera barcode identification(1D&2D)
Spare component library
Auto double side test
Auto skip test
SPC
Off line inspection system
NG Rate 99%, Repeat accuracy 3 pcs, False Negative 10PPM, False Positive 5000PPM

Inspection System & Optical System

Inspection Object	Skew / Tombstone / Wrong part / Missing / Overturning / Damaged /Cold joint / insufficient solder / Excess solder
Inspection Component	0201 chip , IC pitch 0.3mm, wave soldering point
Inspection Method	Color image comparison, OCR, IC Short Analysis, Graphics Similarities Analysis, Color Analysis, Gray Analysis
Camera	Color CCD (2M) , Resolution 15um, FOV 24*18mm, Speed ?2000 mm2
Light Source	RGB cascade multi-angle LED combination lighting, high brightness, 2M pixels tele-centric lens, DOV:8mm

Software & Computer

Inspection capability	120 points/sec ; programming time : 1-1.5 hr/1000 components, NG inspection rate >99%False reject rate : 005 – 3.0% (repeatability <3pcs) , False accept rate <0.01%
Mark Recognition	2 points, support multi-board multi-mark points, support bad mark ; Process speed 0.5sec/pcs
Computer	Dual core 2.7G, DDR II 2.0G, 500G hard disk, 22″ wide screen LCD

Mechanical System

PCB Thickness	0.3 – 5.0 (PCB curvature?5mm)
PCB Height	Top: 30mm, Bottom 35mm (can be customized)
Driving Method	AC Servo Motor + ball screw rod + linear guide rail
Motion Speed	Max 700mm/s
PCB Size	380*380mm, Auto-width adjustment
Conveyor Height	900x20mm
Power	220V/50Hz, 650W,UPS 1000 VA uninterruptible power supply
Compressed Air	Max 0.3MPa
Dimension	98010801410 mm (alarm lamp height not included) ; alarm lampheight: 550mm
Weight	600kg